Advanced printing technology makes the production process flexible and cheaper.
High Output Line for Industrial Double-Side Metal Painting
Main Features
Galvanized steel
up to 0.5 mm
up to 0.5 mm
Aluminum
up to 0.7 mm
up to 0.7 mm
Max. strip width
1500 mm
1500 mm
Max coil weight
7500 kg
7500 kg
Line speed
15-25 m/min
15-25 m/min
Chemical pretreatment
Power consumption
50kWt
50kWt
Gas consumption
200 m3/hour
200 m3/hour
Requirements for facility infrastructure
Electricity capacity –120 kWt
Natural gas – 300 m3/hour
Cement floor
Up to 4000 mm in-depth disposition possibility. Main gas supply.
Plumbing and sewerage.
Natural gas – 300 m3/hour
Cement floor
Up to 4000 mm in-depth disposition possibility. Main gas supply.
Plumbing and sewerage.
Uncoiler
Сantilever type decoiler with a bore diameter of 500 and 600 mm. Load capacity 7.5 tons. Transverse positioning system. Hydraulic drive for unclamping the installed roll. Rotation drive - electric motor.
Guillotine shears
Сross cut knife. Electric drive
Paint application station (primer)
Application of coatings on degreased and prepared metal (priming one\two sides) The section is assembled on a supporting steel frame. The supporting shafts are steel with a chrome-plated surface. The applying rollers are made of steel coated with a specialized polymer. High-precision adjustment of inter-roller gaps and the force of pressure of the applying rollers to the metal being processed. Drive – electric motors.
Strip stitcher
Stitching device. Designed to maintain stable coloring process. Hydraulic drive.
Chromate drying oven
Pass-through oven. Convection drying, with gas burner.
Primary strip degreasing tank with brush rotary assembly
Primary degreasing tank made of chemically resistant plastic on steel reinforced frame. With washing liquid circulation and filtration system (supplied with storage tanks with sedimentation containers). Additionally installed nylon brushes with electric drive for deeper cleaning.
Coiler
Coiler of finished product with a bore diameter of 600 mm, load capacity 7.5 tons, cantilever type. Hydraulic drive for unclamping the installed roll. Rotation drive - electric motor. Tension control. EPS - edge positioning winding system. Transport trolley for unloading finished products with hydraulic drive.
Strip tension unit
Pulling device. Provides controlled strip tension in-line. Reinforced steel shafts coated with wear- resistant rubber. Drive–electric motors.
Strip loop accumulator
Beam steel frame with shafts installed on it, balancing system and mechanism for emergency fall prevention when the strip tears. Provides accumulation and return of the tape to the line during operation to ensure a continuous production process. Chrome plated steel shaft.
Printing station
Optional digital single-pass printing module
Paint application station (finishing)
Applying a finish coat on a pre-treated primed metal on one/two sides.
Main structure
Block frame construction, includes floor slabs for installation equipment, floor ladders, stairs and railings.
Degreased strip washing tank
Tank for washing degreased metal with prepared water.
Air knife
Blowing the washed tape to remove residual moisture. As part of the node - high-performance blower fan and slotted compressed air nozzles.
Chromate application unit
Applying a chromate composition to degreased and cleaned metal. Section assembled on a supporting steel frame. The supporting shafts are steel with a chromed surface. The applying rolls are steel coated with a specialized polymer. High-precision adjustment of the inter-roll gaps and the force of pressure of the applying rollers to the metal being processed. Drive unit - electric motors.
Water cooling tank
Water cooling tank for painted strip. Circulating distilled water cooling tank (chiller).