Metallic die etching & laser engraving

Inkjet simplicity with precision like a UV Setter.

IQDEMY high-precision inkjet printing technologies can replace current etching dies manufacturing processes or strengthen laser engraving technology for rotating equipment plates. Manufacturers of rotary tools, label cutting preforms and flexible offset matrix dies for printing, label, automotive, pharmaceutical, packaging, and other industries will appreciate the benefits of inkjet printing.

OUR ADVANTAGES:


ACCURACY IS NOT WORSE THAN 30 MIC

TEMPERATURE AND CORROSION RESISTANT INKS
(exclusive formula)

EASY TO LEARN AND OPERATE PROCESS

HIGH-PRODUCTIVE
SINGLE-OPERATOR SOLUTION

For those who still do not use digital printing to produce offset shafts, etching and cutting plates or for any other types of rotary processing, we offer to assess the benefits of IQDEMY digital printing equipment compared with traditional technologies:

STEPS TODAY:

Brush machine
Laminator
UV-setter
Developing machine

DIGITAL INKJET:

Fully automatic
single-operation printer

Analog technologies:

LONG PRODUCTION TIME

LOW PRODUCTIVITY

HIGH COST

COMPLEX TECHNOLOGICAL PROCESS

FREQUENT EQUIPMENT RECALIBRATING

MANUAL OPERATION

WATER & CONSUMABLES WASTE

DIGITAL INKJET:

DRASTIC SPEED

PRODUCTION SPACE SAVING

LOW COST

SIMPLE-MAINTENANCE OPERATION

ONE MINUTE SET UP

JUST INKS CONSUMPTION

WASTE FREE

IQJET: HIGH-PRECISION INDUSTRIAL PRINTING SYSTEM.
THE FIELD OF USE: technological chain of printing production
PARAMETERS AND SPECIFICATIONS INK FEED AND PRINTHEAD CLEANING SYSTEM
UV printer type Flatbed Ink feed method Continious
Color scheme Monochrome Printhead cleaning automatic
Type of shell Closed Printing Resume after a technological break Automatic
Ink curing method UV, with a watercooled UV LED system LOADING/UNLOADING MATERIAL FOR PRINT
Productivity 4,6-5,0 m2/hour Material height control Automatic laser sensor
Printheads Ricoh Gen5 S Processed material size No less than 1000*1080*3mm
Printhead array 5 printheads Maximum material size 2*3m
Printhead position 5 printheads in one row SOFTWARE AND INTERFACE
Accuracy up to +/- 15 microns Raster Procesor From a third party provider
*Optional: eximer lamp for material pre-treatment Configuring Interface Setting Engineer and User Levels
VACUUM TABLE (4 ZONES) Additional Indicators Printer Status Modes
545*750 mm 545*1080 mm Software/RIP station Grand RIP
750*1080 mm 1000*1080 mm

COMPARABLE IN ACCURACY TO "THE BASYSPRINT UV-SETTER", BUT ALLOWING YOU TO PRINT ON NON-PREPARED MATERIALS. LOW COST COMPARED TO OTHER MEANS OF PROCESSING OF THE DIES.

TERM OF REFERENCE
The main parameters of development and production of equipment for high-precision digital UV printing on metal plates of any format are below.

    Development objective:


    Creating a monochrome printer that provides high-precision digital UV printing on metal plates of any format.Providing visiual printing resolution up to 850 dpi, adressable printing resolution up to 5400*5400 dpi, with an accuracy of up to +/-15 microns, but no worse quality than +/- 25 microns.

    Main parameters and technical requirements:


    1 Color scheme: monochrome.
    2 Water-cooled UV LED curing system.
    3 Productivity 4,6-5,0 m2/hour.
    4 Printhead Configuration.
    • Ricoh MH5220 (GEN5S) printheads in the new configuration.
    • Printhead position - 5 printheads in a row.
    • Native printhead resolution 600 nozzles per inch.
    5 Option of installing of an excimer lamp for surface pre-treatment to provide a higher adhesion.
    6 Ink supply and printhead cleaning system.
    • Machine has ink continious supply system with the main tanks 5L each to subtanks located near printheads for stability.
    • Automatic ink Level Control.
    • Individual ink channel for each printhead with selective printhead cleaning possibility.
    • It is also provides automatic printhead re-fill.
    7 Loading/unloading of the print media.
    • Safety control prevents printing with open loading window.
    • Automatic height Control. The laser sensor keeps a constant distance between the material and printheads.
    8 Vacuum table.
    • Tolerance Flatness is +/- 0.05 mm.
    • The printer area dimensions are up to 2*3 m.
    • There is a system of pins and holes for easy positioning of the material.
    • Four vacuum zones:545*750 mm; 545*1080 mm; 750*1080 mm; 1000*1080 mm.
    • Adjustable vacuum strength.
    9 Axis.
    • X and Y axis are driven by linear magnetic system which gives stability and accuracy +/- 0.005 mm.
    10 The software and printer interface includes:
    • RIP.
    • User/Engineer Acces Levels.
    • Visual printer status indicator.

Continue Reading

You can find more information about metallic die etching&laser engraving in the following PDF file:
Download PDF leaflet

Iqdemy is already developing digital printing equipment for one of the largest companies in the rotary die-cutting industry.

We offer a variety of tailored solutions based on two leading equipment models IQDEMY Maglev and IQDEMY IQJET Neo.

Our experts will help you choose the best for you or develop a customized printing system for your production. Just leave a request:

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